When every penny counts, manufacturers look to wire processing equipment suppliers to assist cut production costs and boost the cost per lead. To assist in the next equipment purchase, Komax offers five things to know about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts through the penny. When every penny counts, manufacturers check out wire processing equipment suppliers to help you cut production costs and boost the cost per lead. With increasingly more OEMs requiring suppliers to satisfy quality standards for example the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is usually a hot topic from the wire processing industry. Every company should understand five important aspects before purchasing terminal crimping machine.
A brief Google search for wire crimping machines will return several potential suppliers with diverse product offerings. Machines that cover anything from semi-automatic loose-piece crimping to fully automatic measure, cut, strip, and terminate are available available on the market. But how can you tell which crimping machine to pick? It’s vital that you run a production analysis of all the current jobs to higher understand the number of crimps required for each. Following that, an organization can consult with an applications or sales engineering specialist to ascertain the saving money between semi-automatic and fully automatic machines.
Product innovation, especially in industries for example automotive, military, and aerospace, is actually a main contributor to an OEM’s long term sustainability. As products and applications evolve, so will the wire harness requirements of the customer. How will these application changes affect future production requirements? When it comes to fully automatic crimping machines, the flexibleness from the machine should work as a defining characteristic to get a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly in order to meet these requirements with an open-platform crimping machine. Customers must always consider the future and how their tube cutter will meet the requirements for business in 5yrs and beyond.
Customer and technical service must be open to clients who purchase capital equipment. As numerous customers depend upon one fully automatic crimping machine for those their production needs, technical service is critical inside the instance a unit stops running. Some suppliers train and certify their technicians across all products and some train technicians just for specific product categories. Make sure you perform due diligence and know the service structure from the supplier and credentials of every service technician.
Among the fastest ways to cut costs is always to reduce unnecessary scrap material. Crimp force analyzing (CFA) software will be able to detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. Although many companies today might not exactly utilize CFA, making the essential changes to incorporate CFA may pay dividends on the small investment, as you may reduce the amount of faulty crimps and reduce your manufacturing costs.
Not all the crimping machines are alike, and when it comes to the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals tend to be by far the most dependable in determining dexjpky35 accuracy of any supplier’s marketing message while identifying the pros and cons of the machine. Be prepared to ask key questions like which kind of feasibility testing the appliance has endured ahead of product launch. The lowest-priced, wire stripping machine may look good on paper, nevertheless the potential problems, like crimp repeatability, in an aging machine may affect its long-term ROI.
In most, there are numerous more factors a prospective customer and current wire harness manufacturer should identify when evaluating their automatic crimping processes, including wire type and quality, applicator, and also the weather environment. An automated crimping machine is really a long term investment and each business should consider looking at its current production needs along with its future capabilities.